Manufacturing Engineering

  • Process Verification & Validation

  • Catia V5/ UG NX/ Fides Mechanical Design
  • Sketch, Layout, Detail, Check

  • Design Validation – Manual Rob-CAD

  • Weld Study, Weld Gun Designs

  • Complete BIW assembly / Main Line

  • Pedestal Welders / Stud Welders

  • Underbody / Engine Compartments

  • Body Sides / Roof / Closures
  • Geometry Stations, Respot Stations

  • End effectors with Dock and Lock

  • Grippers, Pedestal Welding

  • Stud Welding and Gluing Stands

  • Checking Fixtures
  • Pass Tables / Load tables

  • Conveyor Pallet Tooling

  • Pneumatic Circuit Diagram

LINE ENGINEERING & PROCESS PLANNING

  • BIW fixture Design 2d/3d/BOM (Catia / UGNX/ Fides)

  • Robotic Simulation with OLP download (Rob CAD / Delmia / PS & PD)

  • Documentation for tool validation, ergo, assembly, process, buy-off, maintenance

  • Process Planning (Preliminary Layout, cycle time, equipment-BOM, process flow, etc.

  • Manufacturing services for Body shop

  • Offshore / Onsite project management

  • Simultaneous engineering and super structure

  • Production Volume- Tact time calculations

  • Part Study- Part Build ups

  • Weld points study

  • Weld process definition

  • Weld gun selections

  • System Layouts-Conceptual Plant Layout

  • Clamping Plans

  • Methods Time Measurement (MTM) Cycle time Study

  • Ergo Study

  • Material flow simulation

  • Pneumatic Design / Fluid Design

  • Documentation of the Process

  • Pre-Production fixtures

  • Geometric Stations (Spot welding / arc welding)

  • Checking Fixtures

  • Material Handling Grippers / Combo Grippers

  • End effectors Geometry stations with Dock and Lock

  • Loading and Passing Tables

  • Conveyor Pallets & Pull off carts Tooling

  • Pedestal Welding, Stud Welding and Gluing Stands

  • Manufacturing Drawings & Flame cut Drawings

  • Bill Of Materials (BOM)

  • Pneumatic Circuit diagrams

  • Shim Plans

  • DXF/PDF/GL2/IGES Outputs

  • GD&T