Manufacturing Engineering

With our focus on design and operations on integrated systems to achieve high quality and economically competitive solutions. Led by skilled industry experts, we offer exhaustive services in the manufacturing domain.

Why Choose Us

We have a global team of experts who help us develop the concepts into a real product with close timelines.

  • Process Verification
    & Validation

    01

  • Catia V5/ UG NX/ Fides Mechanical Design

    02

  • Sketch, Layout Detail, Check

    03

  • Design Validation –
    Manual Rob - CAD

    04

  • Weld Study,Weld Gun Designs

    05

  • Complete BIW Assembly
    / Main Line

    06

  • Pedestal Welders /Stud Welders

    07

  • Underbody / Engine Compartments

    08

Manufacturing
Engineering

  • 09

    Body Sides /
    Roof / Closures

  • 10

    Geometry Stations,
    Respot Stations

  • 11

    End effectors with
    Dock and Lock

  • 12

    Grippers Pedestal Welding

  • 13

    Stud Welding and
    Gluing Stands

  • 14

    Checking Fixtures

  • 15

    Pass Tables / Load tables

  • 16

    Conveyor Pallet Tooling

  • 17

    Pneumatic
    Circuit Diagram

  • Process Verification &
    Validation

    01

  • Catia V5/ UG NX/ Fides
    Mechanical Design

    02

  • Sketch, Layout Detail,
    Check

    03

  • Design Validation –
    Manual Rob - CAD

    04

  • Weld Study, Weld
    Gun Designs

    05

  • Complete BIW Assembly /
    Main Line

    06

  • Pedestal Welders /
    Stud Welders

    07

  • Underbody /
    Engine Compartments

    08

  • Body Sides / Roof /
    Closures

    09

Manufacturing
Engineering

  • 10

    Geometry Stations,
    Respot Stations

  • 11

    End effectors with
    Dock & Lock

  • 12

    Grippers Pedestal
    Welding

  • 13

    Stud Welding &
    Gluing Stands

  • 14

    Checking Fixtures

  • 15

    Pass Tables /
    Load tables

  • 16

    Conveyor Pallet
    Tooling

  • 17

    Pneumatic Circuit
    Diagram

Our Works

Consistently delivering integrated solutions

Body of White Line Engineering

  • BIW fixture Design 2d/3d/BOM (Catia / UGNX/ Fides)
  • Robotic Simulation with OLP download (Rob CAD / Delmia / PS & PD)
  • Documentation for tool validation, ergos, assembly, process, buy-off, maintenance
  • Process Planning (Preliminary Layout, cycle time, equipment-BOM, process flow, etc.
  • Manufacturing services for Body shop
  • Offshore / Onsite project management
  • Simultaneous engineering and superstructure development

Process Planning

  • Production Volume - Tact time calculations
  • Part Study- Part Build ups
  • Weld points study
  • Weld process definition
  • Weld gun selections
  • System Layouts - Conceptual Plant Layout
  • Clamping Plans
  • Methods Time Measurement (MTM) Cycle time Study
  • Ergo Study
  • Material flow simulation
  • Pneumatic Design / Fluid Design
  • Documentation of the Process

2D Detailing

  • Pre-Production fixtures
  • Geometric Stations (Spot welding / arc welding)
  • Checking Fixtures
  • Material Handling Grippers / Combo Grippers
  • End effectors Geometry stations with Dock and Lock
  • Loading and Passing Tables
  • Conveyor Pallets & Pull off carts Tooling
  • Pedestal Welding, Stud Welding and Gluing Stands
  • Manufacturing Drawings & Flame cut Drawings
  • Bill Of Materials (BOM)
  • Pneumatic Circuit diagrams
  • Shim Plans
  • DXF/PDF/GL2/IGES Outputs
  • GD & T

Case Study

Our global team of experts turn engineering concepts into production ready prototypes while complying with stringent quality standards and timelines.

Welding Fixtures Design For Roof Lines of

Introduction

Scope of the work is to design the welding fixtures for Roof line. Cycle time study, Layout study, Concept Design of Various tools for 5 Variants, 3D Finish, 2D detailing, Drawing Released for Manufacturing.

Description

Completed the Concept Design, 3D finish and released the manufacturing drawings within the customer requested timeline. and within the budgeted hours.

Tools Designed

Geometric Tools (GEO), Respot tools, Grippers,Trolleys, Load Tables, Gripper stands ( Single & Dual), Glue gun stands, Welding gun stands, Turntable frames.

Software Used

CATIA V5

Manufacturing Drawing Creation

Introduction

Manufacturing drawing creation for geo fixture.

Description

Completed the 2D Detailing and released the manufacturing drawings within the customer requested timeline and within the budgeted hours.

Software Used

CATIA V5

Welding Fixtures Design For Wheel House Panel

Introduction

Scope of the work is to design the welding fixtures for Roof line. Cycle time study, Layout study, Concept Design of Various tools for 3 Variants, 3D Finish, 2D detailing, Drawing Released for Manufacturing.

Description

Completed the Concept Design, 3D finish and released the manufacturing drawings within the customer requested timeline. and within the budgeted hours.

Tools Designed

Geometric Tools (GEO), Respot tools, Grippers, Trolleys, Load Tables, Gripper stands ( Single & Dual), Glue gun stands, Welding gun stands, Turntable frames.

Software Used

Unigraphics NX11

Our Gallery

We have a global team of experts who help us develop the concepts into a real product with close timelines.

  • Fixtures
  • Process
  • System Information Modelling